
About the product
B-TOHIN machine (jiangsu) co., LTD., the foreign capital enterprise, was founded in 1994, the company has passed the pass the quality management system certification and | SO14001 environmental management system certification, and was identified as high-tech enterprises in jiangsu province, China famous trademark, brand-name products in jiangsu province, jiangsu province energy saving air power equipment engineering technology research center, a famous trademark in jiangsu province, environmental protection product certification, and won several national patents and national torch project.I have been awarded the brand title of Chinese water network user satisfaction for many years.
XTB series air suspension bearing high speed centrifugal blower is our company in South Korea production, complete machine.The product of the mouth adopts air suspension bearing, combined with precision casting impeller, super high speed and high efficiency motor,a high efficiency, energy-saving and environment-friendly high speed centrifugal blower made by international famous inverter technology.
Key Techonogy
1. Air Foil bearing
Air foil bearing is lubricated by air buoyancy. The use of air instead of lubricant can realize operation under higher temperature and speed. The advantages of air foil bearing structure include flexible start-up, low-cost operation, no mechanical friction, no need for lubrication oil, no vibration, lower noise and long service life (semi-permanent).
2.Comparisontable of different bearings
Item | Roller bearing | Tilting-pad bearing | Magnetic bearing | Air foil bearing |
Lubricants | Need | Need | - | - |
Maintenance | Need replace after a period of operation | Need regular check/replace | Need replace assistant ball bearing | No Need |
Maintenance period | 1 year | 1 year | 5 years | 20 years |
Power cut/ electrical failure | Oil pressure drop/ possible fault | Oil pressure drop/ possible fault | Short life of assistant ball bearing | No |
System composition | Complex oil system | Complex oil system | Complex controller, limited bearing coil life | Easy (complete machine type) |
Power loss | 5% loss due to gear system | 10% loss due to gear system | (When high speed motor equipped) 1% loss | (When high speed motor equipped) Loss < 0.5% |
A/S charges | 50 | 100 | 100 | 50 |
3.High Speed Motor
Adopt motor of high-efficiency up to 95%, of which the speed can be controlled precisely. The motor is of minimum usable design, fast speed and air cooling type to achieve high efficiency. Air cooling is more reliable than water cooling type, because it provides easier maintenance and promises safer operation.
4. Inverter & PLC
Inverter | PLC |
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Inverter
Adopt the international famous brand Japan YASKAWA inverter. The motor can be started up with a small current so as to cut down the investment on electricity and electric cable. Featured of low noise, high-efficiency, soft-start type and digital control efficiency no less than 96%, the inverter is stable and reliable in operation and can response to rapid load change very fast.
PLC
Adopt the programmable logic controller (PLC) of international famous brand, of which the automated solutions standard reaches the world level. The PLC can provide users various solutions from control to final connection to load. Different with MICOM, the PLC needn’t MCP. With single unit or multiple units communication realized by bus wire and center control system, the PLC can lower cost, improve control capability and safety level.
Advantages of ATB Blower
Air bearing turbo centrifugal blower adopts air foil bearings, direct-connection technology, high efficiency impeller and motor. No additional friction will occur, and motor power consumption is automatically adjusted according to the output airflow capacity (adjustable range 20-100%), so the energy-saving effect is remarkable.
Adopt air bearing and direct-connection way without mechanical contact. Noise is lower than 80dB- @ 1.5m, so there’s no need to install acoustic enclosure.
Air quality reaches ISO 8573-1 0 grade without vibration, so anti-vibration work is not required.
Without gearbox and oil-lubricated bearing of traditional blowers, high and new technology is introduced for convenient maintenance
5.Model and Data
Model | Pressure | Air Capacity | Discharge Bore A | Cooling Way |
mmAq | ㎥/min | |||
XTB10HP-0.6 | 6000 | 7.3 | 80 | Air cooling |
XTB20HP-0.6 | 6000 | 14.5 | 150 | |
XTB30HP-0.6 | 6000 | 23.0 | 150 | |
XTB30HP-0.8 | 8000 | 17.7 | 150 | |
XTB50HP-0.6 | 6000 | 35.9 | 150 | |
XTB50HP-0.8 | 8000 | 28.1 | 150 | |
XTB50HP-1.0 | 10000 | 21.8 | 250 | |
XTB75HP-0.6 | 6000 | 51.0 | 200 | |
XTB75HP-0.8 | 8000 | 37.0 | 200 | |
XTB75HP-1.0 | 10000 | 31.0 | 200 | |
XTB75HP-1.2 | 12000 | 28.0 | 200 | |
XTB100HP-0.6 | 6000 | 73.8 | 250 | |
XTB100HP-0.8 | 8000 | 57.2 | 250 | |
XTB100HP-1.0 | 10000 | 46.8 | 250 | |
XTB100HP-1.2 | 12000 | 37.4 | 250 | |
XTB125HP-0.6 | 6000 | 89.4 | 250 | |
XTB125HP-0.8 | 8000 | 72.8 | 250 | |
XTB125HP-1.0 | 10000 | 57.2 | 250 | |
XTB125HP-1.2 | 12000 | 49.9 | 250 | |
XTB150HP-0.6 | 6000 | 104.0 | 250 | |
XTB150HP-0.8 | 8000 | 86.3 | 250 | |
XTB150HP-1.0 | 10000 | 68.3 | 250 | |
XTB150HP-1.2 | 12000 | 60.3 | 250 | |
XTB200HP-0.6 | 6000 | 129 | 300 | |
XTB200HP-0.8 | 8000 | 100.9 | 300 | |
XTB200HP-1.0 | 10000 | 83.2 | 300 | |
XTB200HP-1.2 | 12000 | 70.2 | 300 | |
XTB250HP-0.6 | 6000 | 160 | 350 | |
XTB250HP-0.8 | 8000 | 130 | 350 | |
XTB250HP-1.0 | 10000 | 104 | 350 | |
XTB250HP-1.2 | 12000 | 94 | 350 | |
XTB300HP-0.6 | 6000 | 198 | 350 | |
XTB300HP-0.8 | 8000 | 156 | 350 | |
XTB300HP-1.0 | 10000 | 128 | 350 | |
XTB300HP-1.2 | 12000 | 109 | 350 | |
XTB350HP-0.6 | 6000 | 227 | 350 | |
XTB350HP-0.8 | 8000 | 179 | 350 | |
XTB350HP-1.0 | 10000 | 147 | 350 | |
XTB350HP-1.2 | 12000 | 125 | 350 | |
XTB400HP-0.6 | 6000 | 245 | 400 | |
XTB400HP-0.8 | 8000 | 189 | 400 | |
XTB400HP-1.0 | 10000 | 158 | 400 | |
XTB400HP-1.2 | 12000 | 149 | 400 | |
XTB500HP-0.6 | 6000 | 316 | 500 | |
XTB500HP-0.8 | 8000 | 256 | 500 | |
XTB500HP-1.0 | 10000 | 205 | 500 | |
XTB500HP-1.2 | 12000 | 177 | 500 | |
XTB600HP-0.6 | 6000 | 390 | 500 | |
XTB600HP-0.8 | 8000 | 307 | 500 | |
XTB600HP-1.0 | 10000 | 252 | 500 | |
XTB600HP-1.2 | 12000 | 207 | 500 | |
XTB700HP-0.6 | 6000 | 448 | 500 | |
XTB700HP-0.8 | 8000 | 353 | 500 | |
XTB700HP-1.0 | 10000 | 290 | 500 | |
XTB700HP-1.2 | 12000 | 239 | 500 |
Comparison with Roots Blower
Item | Traditional Roots Blower | XTB150-0.6 |
Discharge pressure | 0.6 bar | 0.6 bar |
Air capacity | 70 m³/min | 70 m³/min |
Shaft power | 112.5 KW | 72.5 KW |
Compression efficiency | 50% | 75% |
Noise(@ 1.5m) | 95~110 dB | 80 dB |
Lubrication oil | Need | No need |
Service life | 7 years | Semi permanent |
Annual depreciation | 100.0% | 53.3% |
Annual energy consumption | 100.0% | 50.0% |
Annual maintenance cost | 100.0% | 8.3% |
Annual total cost | 100.0% | 57.7% |
6. Summing up
Air suspension centrifugal fan with traditional roots blower, multistage centrifugal blower is different, use air bearing, direct technology, high efficiency impeller and ultra-high speed motor, to breakthrough the economic benefits of the higher energy saving effect.In order to help the ecological environment and stable technology, provide a good comfortable working environment, can expect multiple effects.
B-Tohin Machine (Jiangsu) Co., Ltd.
B-Tohin Machine (Jiangsu) Co., Ltd. is a foreign invested enterprise established in 1994. It is located at Yixing Industrial Park for Environmental Science & Technology, one of State High-Technology Development Zones. With total registered capital of RMB 120 million and total investment of RMB 160 million B-Tohin is engaged in production and sales of HC blower, BK and YU Roots blowers,air compressor blower,screw blower, anti-corrosion and anti-explosion stainless steel Roots blowers, gear speed-up centrifugal blower, multi-stage centrifugal blowers and in the sales of other supporting products for water treatment in environmental protection, such as water pump (YU, WQ submersible pump, YYOW split case pump), mixer, dewatering machine, etc. By the purchase of a new building of 26000 m2 area in Yixing Economic Development Zone in 2015, the expansion of production scale is supported.
B-Tohin’s products have been widely used in various industries, including water treatment, construction material and cement manufacture, chemical industry, electricity, petroleum, steel, metallurgy, mine, food convey lines, etc., enjoying a good reputation among customers both in the overseas and domestic market.
In the company’s Research and Development Center, a technical innovation team composed of professor level Senior Engineers, Doctors, Masters and many undergraduates, is aiming at the service for environmental protection by tracing and developing the products of high level.
B-Tohin has made great investment in introducing CNC, full-automatic digital control lathes, CMM and other advanced equipment to ensure good quality. A complete set of advanced horizontal OKUMA CNC was introduced specially for the fine finish machining of blower cylinders and end-covers; a NC machine was imported for the processing of blower parts; a Taiwan Dahlih-made CNC was equipped for machining the parts of middle and large size blowers; and several back-forth curve machining planers were introduced for solving the problem of shapers’ precision problem. This kind of planer ranks among the advanced level in China which is specially designed for curve machining of blower rotors. In the beginning of 2015, we cooperated with Testing Laboratory of Shenyang Blower Research Institute (Quality Supervision & Inspection Center for Blowers of China Machinery Industry), and a whole set of blower performance test system was designed for us according to the Roots Blower Industry Standard by the Laboratory.
Passed the certification of ISO9001 & ISO 14001:2400, the company has been nominated as “High & New-tech Enterprises of Jiangsu Province” and “Pneumatic Technology Research Center of Jiangsu Province”. In successive seven years, B-Tohin has been honored as “Favorite Brand of Users in Water Treatment Industry” and “Main Enterprise in Chinese Roots Blower Industry” in 2014, it has been awarded the title of “2014 Top 10 Brands in Chinese Water Industry” on website.
Being a member of National Commission for Pneumatic Conveying and National Technical Committee of Standardization of Blower, and one of the sponsors of National Union of Environmental Protection Equipment Brands, B-Tohin Machine has been an excellent and famous enterprise in environmental protection blower industry.
B-Tohin’s tenet of “Eternal pursuit of improving, eternal promise of satisfying customers” and spirit of “Together with Heat” are always kept in every employee’s mind and in every step of company management. All the honors belong to the past only, people of B-Tohin will make every endeavor to design and manufacture more perfect products for contributing more to the related industries both at home and abroad and to our domestic machinery industry.