
Turn Key Projects 20000LPD Pasteurized Milk Production Line 200-1000ml bag pouch
Equipment list:
№ | Наименование | Шт. |
1 | Self priming receiving pump, 12,5 м3/h | 1 |
2 | counting, filtering and air release unit | 1 |
3 | ТГ-5000, outside tank, 5000 L | 2 |
4 | Centrifugal pump, 6,3 м3/h | 2 |
5 | Pasteurising Unit, 3000 l/h | 1 |
6 | Automatic Separator with normalizer 3000 l/h | 1 |
7 | Homogenizer , 3000 l/h | 1 |
8 | ЕН-300, a storage tank for the collection of the cream from the separator, 300 l | 1 |
9 | Centrifugal pump, 1,5 м3/H | 4 |
10 | Milk heating tank for cream normalization and heating for homogenization, computer controlled, 500 L | 1 |
11 | Cream homogenizer, 500 L | 1 |
12 | Sour cream heating and cooling tank, 500 L, computer controlled | 1 |
13 | Sour cream heating and cooling tank, 400 L, computer controlled | 2 |
14 | Screw pump, 1,8 м3/h | 4 |
15 | Control cabinets with automatic control | 3 |
16 | Plastic cup packing equipment, 1200 cups per hour for sour cream | 2 |
17 | Cooling and heating tank, 500L | 2 |
18 | Cottage cheese equipment, 100 L | 2 |
19 | Plastic cup packing equipment, 1200 cups per hour (cotton cheese) | 1 |
20 | Vertical milk tank for heating and cooling 500 L (baked milk) | 1 |
21 | Vertical milk tank for heating and cooling 2000 L (baked milk) | 2 |
22 | Horizontal outdoor tank for pasteurized milk 3000 L | 2 |
23 | Packing equipment for Polipack 25 package per minute. | 1 |
24 | Packing equipment for Polipack 50 (2x25) package per minute | 1 |
25 | Screw compressor with reciever | 1 |
26 | Refrigerating unit | 1 |
27 | СIP-washing line | 1 |
28 | Superheated water unit | 2 |
29 | Laboratory cabinet with ventilation | 1 |
30 | Laboratory glasswear cabinet | 1 |
31 | Stainless steel Table 1200х600х800 | 6 |
32 | Personal hand washing table | 1 |
33 | Washing unit | 5 |
34 | Box washing unit | 1 |
35 | Water heating | 5 |
36 | Shower | 1 |
37 | Clothes wardrobes | 8 |
38 | Conditionnins system | 4 |
39 | Outdooe ice water generator 40000 | 1 |
Flowchart for Turn Key Projects 30000LPD Pasteurized Milk Production Line 200-1000ml bag pouch
Equipment list for Turn Key Projects 20000LPD Pasteurized Milk Production Line 200-1000ml bag pouch
NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY |
1 | A | MILK RECEIVE AND STORAGE UNIT | ||||
2 | A-1 | Milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 |
3 | A-2 | Electronic scale | maximum weighing 1000KG | pcs | 1 | |
4 | A-3 | Milk weighing tank | V=300L | made of SUS304 stainless steal,single layer,product feeded in through 40 mesh filter net,CIP cleaning ball | pcs | 1 |
5 | A-4 | Milk receiving tank | V=500L | SUS304 stainless steel,single layer,CIP cleaning ball | pcs | 1 |
6 | A-5 | Milk pump | Q=10T/h | SUS304 stainless steel, pump lift 24M, mechanical seal | pcs | 1 |
7 | A-6 | Twin piping filter | Q=10T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Mesh | pcs | 1 |
8 | A-7 | Plate cooler | Q=10T/h | SUS304 stainless steel,one stage,ice water cooling,20-4℃ | pcs | 1 |
9 | A-8 | Milk storage tank | 5000L | SUS304 stainless steel,heat insulated,dimple jacket,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
10 | A-9 | Milk pump | Q=3T/h | SUS304 stainless steel, pump lift 24M,mechanical seal | pcs | 1 |
11 | Subtotal A: | |||||
12 | B | HOMOGENIZER/PASTEURIZE UNIT | ||||
13 | B-1 | Plate type pasteurizer | 2T/h | SUS304 stainless steel, plate type, inlet temperature 4℃, pasteurizing temperature 85℃, holding tube 15S for milk ,outlet temperature 4℃, PID temperature auto control,include Spirax Sarco steam control system,milk balance tank, milk pump, plate heat exchanger, pipes and valves, frame and support, electrical control box etc | pcs | 1 |
14 | B-2 | High pressure homogenizer | 2T/h | 25MPa,(starting box included) | pcs | 1 |
15 | Subtotal B | |||||
16 | C | FILLING UNIT | ||||
17 | C-1 | High position tank | V=1000L | SUS304 stainless steel,heat insulated,conical head,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 |
18 | C-2 | Plastic bag filling machine | 6000 b/h,500ml/bag | pcs | 2 | |
19 | C-3 | High level platform | SUS304,4500*3000*2000mm | pcs | 1 | |
20 | Subtotal C: | |||||
21 | D | CIP UNIT | ||||
22 | D | CIP system | 3*1000L | Three tanks, single circulation, Semi-auto CIP, double layers insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces. | pcs | 1 |
23 | R-1 | Return pump | Q=20T/h | SUS316L stainless steel,pump lift 24M,Mechanical Seal | pcs | 4 |
Design and build your entire production line
Beyond's extensive product portfolio provides solutions for every
food production task. You can always find the right machine for the
job at hand.
Given the quality and variety of beyond food processing equipment,
you can:
Easy access to all devices from one source
Customize the processing line to meet your needs
Mix and match brands to achieve the settings you need
Seamless replacement of individual components of existing
production lines
Respond to change with greater flexibility
Expand operation scale more smoothly
In addition, you can upgrade your production line with beyond
Upgrade Kits, parts, detergents and lubricants.
No matter which or how many machines you use, you will enjoy the
ease of assembling the production line with beyond. We always try
to make it a pleasant and direct effort.
Not just equipment
Of course, beyond is a reliable choice. However, we are proud to
provide you with excellent supplementary software and services, as
shown below, to help you get the absolute maximum value from your
device.
Service and maintenance
gateway
train
The right balance between beyond consulting and technology may be
exactly what is needed to pull loosely related operations, machines
and personnel into a tightly synchronized high-performance system.
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.